N
Velvet Digest

What are Sawzall blades made of?

Author

Emily Wilson

Updated on May 30, 2026

Sawzall is a trademarked name from Milwaukee. Super Sawzall blades are made with Matrix II high speed steel teeth containing 8 percent Cobalt to keep a sharper tooth edge longer. The tough Bi-Metal design allows faster cutting, longer life blades that can bend without shattering.

.

Accordingly, are all Sawzall blades the same?

Yes, reciprocating saw blades have a universal shank that is standardized to fit all reciprocating saws.

Likewise, how do they make Sawzall blades? In general the process for making a Sawzall reciprocating saw blade is as follows:

  • Uncoil a long roll of raw material.
  • Stamp out a blade.
  • Grind the teeth.
  • Set the teeth.
  • Heat treat the blade.
  • Powder coat the blade.
  • Print the graphics.
  • Package the blades.

Hereof, what is a Sawzall blade?

Reciprocating saws are one of the most versatile tools available. With the right blade, your sawzall can cut through wood, nails, fiberglass, branches, plaster, masonry, and metals including aluminum, cast iron, steel, and even high-strength alloys.

What are reciprocating saw blades made of?

Reciprocating saw blades are usually found in the two following compositions, high carbon steel, and high-speed steel. The two can be mixed to create a Bi-Metal blade.

Related Question Answers

How thick can a reciprocating saw cut?

There are three facets to a reciprocating saw blade: Length, width, and thickness. The longer the blade, the deeper the cut. Wider blades will reduce bending and wobbling. Heavy-duty blades are typically 7/8-inches wide and 0.062-inches thick.

Can you use a reciprocating saw to cut firewood?

So a reciprocating saw will not be the fastest tool for thick firewood. Btw your other option is a hand saw with large teeth - if the teeth are hardened they stay sharp very long. This is slower than a chainsaw but much cheaper. Yeah a reciprocating saw would take forever to cut through normal sized firewood.

Will a Sawzall cut through metal?

Reciprocating saws cut through just about everything short of a rock. With a recip saw (also called a Sawzall, the brand name of Milwaukee's tool), you can cut through lumber even if it's embedded with nails. It can also cut all common forms of metal: steel, aluminum, copper, and cast iron.

What are the best reciprocating saw blades?

5 Best Reciprocating Saw Blades – Reviews 2020
  1. Milwaukee 12-Piece Reciprocating Saw Blade Set – Top Pick.
  2. Bosch 5-Piece Set – Best Reciprocating Saw Blades for Pruning.
  3. DEWALT DW4856 – Best Sawzall Blades for the Money.
  4. IRWIN Tools 11-Piece Reciprocating Saw Blade Set.
  5. Janchi 5 Piece Sawzall Blades Kit.

Who makes the best Sawzall?

View the Best Reciprocating Saw on the Market, Below.
  1. DEWALT Bare-Tool DC385B Cordless. CLICK HERE FOR PRICE.
  2. DEWALT DCS387P1 20v Kit. CLICK HERE FOR PRICE.
  3. BLACK+DECKER BDCR20B 20V.
  4. SKIL 9216-01 9 Amp.
  5. DEWALT DWE304 10-Amp.
  6. Bosch RS7 + RAP10PK 11-Amp.
  7. PORTER CABLE PCC670B 20v.
  8. Milwaukee 6519-31 12 Amp Sawzall.

What is the best TPI for cutting wood?

A coarse tooth blade (2, 3 TPI) should be used for resawing wood and cutting thicker stock up to 8″. A fine toothed blade (18 to 32 TPI) should be used for thinner metals and plastics under 1/4″. For general cutting of 3/4″ wood 4 TPI will provide a fast cut and 14 TPI will cut slow, but leave a smoother finish.

What is the best Sawzall blade for cutting metal?

Our best performing, longest lasting metal cutting sawzall blade is the Morse Master Cobalt 9” . 050 thickness 14 TPI (teeth per inch) that cuts mild steel, stainless steel, and aluminum.

How many teeth is an inch?

For very hard materials, more teeth per inch may improve performance. Use more teeth per inch for a smoother finish. For faster cutting, use fewer teeth per inch but maintain a minimum of 3 teeth in contact with the work at all times.

Will a Sawzall cut through rebar?

You can cut rebar with a reciprocating saw, and much faster too compared to using a hacksaw. And just like a hacksaw, you will need a suitable blade for cutting rebar – one with fine, sharp teeth of the right size. Any reciprocating blade marked suitable for mild steel will also work just as well.

Can I cut concrete with a Sawzall?

From the Manufacturer. Diamond Grit The Torch Sawzall blades are ideal for cutting cast iron, hard tile, masonry and other abrasive and hard materials. Diamond Grit delivers up to 30x longer life than standard carbide grit blades.

Can a Sawzall cut bolts?

Sawzall is great for cutting exhaust, tubing or wood, but dealing with automotive you'll bend more blades in tight spots than work you'll get done, and the cost of that adds up FAST. An air recip saw will be disappointing for suspension bolts, but a cut off wheel may not reach the bolts well.

Can a Sawzall cut hardened steel?

What is the Best Sawzall Blade for Hardened Steel? Carbide tipped blades cut harder, denser metals like hardened steel, cast iron, alloys including boron steel, and higher grades of stainless steel. Diamond Grit blades also cut hardened steel, however they are expensive and take longer to cut through the material.

Is a reciprocating saw the same thing as a Sawzall?

Is A Reciprocating Saw The Same As A Sawzall? Yes. A Sawzall® (or just sawzall) is actually the brand name of the reciprocating saw made by Milwaukee tool company, and was invented in 1951. A revolutionary tool, this was claimed to be the “first portable electric hacksaw”, as the Milwaukee site puts it.

What will cut hardened steel?

If a clean cut is desired when cutting through hardened steel, or if the steel's hardness must be retained, a fine toothed hacksaw will work wonderfully, though the process is long and will require a great deal of intense effort. Use a bench vise to firmly hold the hardened steel as it is cut.

What is the best blade for cutting metal?

We recommend using a diamond blade that's labeled as a ferrous-metal-cutting blade, but many tradespeople use a regular masonry diamond blade with good results. Hand tools are great, but they're even better when you use them creatively for things they're not designed to do.

How much is a Sawzall blade?

In Stock. I have always bought the Farm and Fleet saw blades for the Dewalt Reciprocating Saw and have never been happy with the metal cutting blades. The wood blades were fine. The Dewalt 2x premium are much better.

Top Selected Products and Reviews.

List Price: $26.99
You Save: $7.00 (26%)

How do I choose a reciprocating saw blade?

Let's take a look at what's important when choosing a reciprocating saw blade.
  1. Material Type. No single reciprocating saw blade can cut every type of material.
  2. Teeth per inch (TPI)
  3. Blade Material.
  4. Tooth Material.
  5. Tooth Patterns.
  6. Blade Length.
  7. Blade Thickness.
  8. The best Goto-Blade.

Can a Sawzall cut tile?

Diamond Grit The Torch Sawzall blades are ideal for cutting cast iron, hard tile, masonry and other abrasive and hard materials. The precisely controlled size and placement of the diamond grit allow these blades to cut up to 2x faster than standard carbide grit blades.

Can you sharpen Sawzall blades?

These blades are usually fairly cheap. It might not be worth your time to get perfect teeth or even have them professionally sharpened like those you would need on a good handsaw. Running the teeth through the wheel you can touch up a blade in less that a couple of minutes.